Laser Cleaning System

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Model: RL-LCM300H-E

Laser Cleaning System

Equipped with an adjustable pulse-width fiber laser and an integrated cleaning head, this system offers a wide range of applications. Suitable for surface cleaning of various tool steels, aluminum, copper, stainless steel, beryllium copper, precious metals, and extremely hard materials.

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Principle Analysis of Laser Cleaning  Principle Analysis of Laser Cleaning

 

Laser Cleaning Process Mechanism:

a) The laser beam emitted by the laser source is absorbed by the contaminant layer on the surface to be treated.

b) The absorption of high energy rapidly generates a plasma (a highly ionized, unstable gas), which expands abruptly and produces a shockwave.

c) The shockwave fragments the contaminants and removes them from the surface.

d) The laser pulse duration must be sufficiently short to prevent heat accumulation that could damage the underlying substrate.

e) Experiments show that when oxides are present on a metal surface, plasma is generated directly at the metal surface.

Plasma is generated only when the energy density exceeds a certain threshold, which depends on the type of contaminant or oxide layer being removed. This threshold effect is crucial for achieving effective cleaning while ensuring the safety of the substrate material. A second threshold also exists: if the energy density exceeds this higher threshold, the substrate itself will be damaged. Therefore, to enable efficient and safe cleaning, laser parameters must be carefully adjusted so that the energy density of the laser pulses remains strictly between these two thresholds.

Advantages of Laser Cleaning:

Environmentally friendly: Compared to traditional cleaning methods, laser cleaning produces no waste liquids, gases, or other byproducts requiring secondary treatment. 

Low operating cost: Requires only a one-time investment with no consumables. 

Compact and portable: Ready to use instantly, occupies minimal space, offers high operational flexibility and mobility. 

User-friendly: Minimal training required—operators can be qualified after simple instruction. 

Minimal substrate damage: Gentle on the base material, preserving its integrity.

● Equipped with an adjustable pulse-width fiber laser and an integrated cleaning head, this system offers a wide range of applications.

● Suitable for surface cleaning of various tool steels, aluminum, copper, stainless steel, beryllium copper, precious metals, and extremely hard materials. 

● Compatible with multiple mold steel grades, including S136, NAK80, 718, 738, P20, SKD-11, SKD-61, H13, W302, GS2344, GS2343, GS2082, and other international mold steel specifications. 

● Primarily used for cleaning surfaces of aluminum components, copper parts, metal capacitor housings, internal metal EMI shielding meshes in computers, and other types of products. 

● Ideal for mold cleaning, oil/grease removal, and rust elimination. 

● Widely applied in aerospace, railway equipment, and military hardware for precision surface decontamination.

1.Utilizes a fiber laser with modular design, highly integrated system architecture, maintenance-free operation, and high reliability. 

2.Continuously adjustable laser power with excellent beam quality and high stability—making it an ideal laser source for laser cleaning, precision cutting, and fine welding applications. 

3.System composition: fiber laser, integrated cleaning head, laser control system, and operator console. 

Comes with dedicated laser cleaning software. 

4.Adjustable pulse frequency allows customized parameter settings for different material surfaces, ensuring no damage to the substrate while delivering strong adaptability. 

5.Supports storage and instant recall of multiple sets of laser parameter profiles for immediate use.

Condition Cleaning Method Background In Working Problems Improvement
Noise Abrasive blasting 75~85dB
Dry ice 75~80dB 100~105dB High Earmuffs
Laser 30~40dB 60~70dB
Dust(size)   Dust size Problems Improvement
Abrasive blasting Big
Dry ice Tiny Small size dust It is difficult to collect and a dust mask must be worn
Laser Tiny Small size dust It can be collected directly with a vacuum cleaner
Safety   On-Line Off-Line Problems Improbment
Abrasive blasting Good Off-line cleaning  
Dry ice Bad Good Frostbite from dry ice is a risk. Full protective gear must be worn to prevent both burns and frostbite Burns can easily occur when cleaning on the machine.
Laser Bad Good Burns can easily occur when cleaning on the machine. Full protective gear must be worn to prevent burns only.
Model RL-LMC300H-E
Output Power 100%=300W
Wavelength 1070-1090nm
Power Range 10%-100%
Power Stability ±2%
Beam Quality 1.3(20μ-QBH)
Pulse width 2-500ns
Frequency 1-4000KHz
Welding Depth ≤0.5mm (Depends on material)
Laser scanning range 100mm/70mm
Cooling Air
Scanning Head Wobble Scanning Head
Power Consumption Max 2KW
Electrical Connection 220V/50Hz

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